Ultrasonic Textile Cut & Seal System

The Task We had to design an Ultrasonic Cut & Seal System that can be attached on the Circular looms for centre or side slitting of the PP/HDPE woven fabric having GSM range of 80-270 GSM. The Solution Initially, the client used heat cutters fro cutting and sealing, which leads to formation of blackish Burr and morever, the removal of Burr leads to fraying of tapes. While manufacturing FIBC/Jumbo Bags Burrs are not acceptable. These bags were supplied to Food, ...

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Highly Efficient Sealing of Geo-Drain

The Task To design an ultrasonic sealing system to seal outer layer of geo-drain which is a non woven filtration layer. Geo-drain are widely used in the water drainage system that provides efficient removal of excess moisture and protects the drainage system from clogging and damage. The Solution In this case, the task was completed by providing an entire system which includes winder to locate the non woven filtration layer, folding arrangement that folds the layer...

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Vast Reduction In Sonication Time With Ultrasonic Lab Processor

The Task To supply an ultrasonic lab processor for various chemical processes and also to scale up the process for pilot and plant level. The Solution In this case, the task was successfully done by supplying a 1000W ultrasonic lab processor to perform reactions such as particle size reduction, crystallization, and precipitation. The Advantages Reduction is Process time Highly improved yield Enhanced power efficiency Successful results of...

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Sieving of Powder Coating

The Task To provide a solution for blinding and clogging of sieve while sieving of powdercoating. Powder coating manufacturers find difficulty not only in sieving coatingpowder but also in cleaning the sieves using conventional sieving method. The Solution In this case, the task is successfully completed by giving flame-proof Ultrascreen attachment along with a vibrosifter. The client also procure four extra ring resonators for different grades of mesh. The ...

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Welding of Adjustable Pull up Seals

The Task To design an ultrasonic plastic welding machine which can weld parts of adjustable ball pull up seal. These ball pull up seals are very delicate and cannot be welded easily in order to achieve strong joints. The Solution In this case, the challenge was successfully completed by designing an ultrasonic plastic welding machine consisting of USP 3000 press, IWC-5 (micro-processor based control panel), and a specially designed horn & fixture arrangement welding ten pull up...

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