Ultrasonic Sono-Crystalization System

The Task We had to design an ultrasonic sonicator to get desired product formation through reaction. The crystal size, size distribution, polymorph, habit and purity had to be appropriate as per the specifications provided by the client. The Solution We provided a 2 L SS 316 L reactor system with re-circulating system, and ultrasonic laboratory system with Hastelloy made jacketed flow cell, with necessary controller and indicators. The equipment was PLC controlled and flame-proof a...

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200 micron reduces to 10 micron with Ultrasonic

The Task To design an ultrasonic device for particle size reduction of API slurry. Manufacturer of superfine size slurries requires a device to process micron size or nano size materials. The Solution In this case the task was successfully accomplished by providing a 7 liter stainless steel flow cell with Jacket, and easily retrofitted to work inline with the system. With the help of the Ultrasonic flow cell, micron size of the slurry which was 200 micron earlier came down to 10 mi...

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System for Mixing process

The Task To design a system for mixing of raw materials + solvent. Process time and quality of yield are two important factors related to mixing process and our technology helps in enhancing both the factors. The Solution A 100 liters Ultra-Processor is designed for the mixing process & great enhancements are seen in the process time as well as the yield quality of the product. The Advantages Reduction in process timeHighly improved yieldEnhanced power efficiency ...

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Sieving solution for API Sifting

The Task To provide a solution for blinding and clogging of sieve while sieving of API.API manufacturers find difficulty in sieving API using conventional sieving method and also cleaning of the sieve is quite difficult. The Solution In this case, the task is successfully completed by giving 7 ultrasonic sieving attachments, which are retro-fitted in 7 existing sifters. The Advantages Increase in throughput volume - 300 timesIncrease in efficiencyReduction in power consumptio...

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Vast Reduction In Sonication Time With Ultrasonic Lab Processor

The Task To supply an ultrasonic lab processor for various chemical processes and also to scale up the process for pilot and plant level. The Solution In this case, the task was successfully done by supplying a 1000W ultrasonic lab processor to perform reactions such as particle size reduction, crystallization and precipitation. The Advantages Reduction is Process time Highly improved yield Enhanced power efficiency Successful results of trials taken Particle size reduc...

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Sieving of Powder Coating

The Task To provide a solution for blinding and clogging of sieve while sieving of powder coating. Powder coating manufacturers find difficulty not only in sieving coating powder but also in cleaning the sieves using conventional sieving method. The Solution In this case, the task is successfully completed by giving flame-proof Ultrascreen attachment along with a vibrosifter. The client also procure four extra ring resonators for different grades of mesh. The Advantages Incre...

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