Ultrasonic welding: Advanced technique for metal and plastics joinery

Today’s industrial production and operations require agile processes to save time and money. Ultrasonic welding (USW) is a crucial process used for joining materials like metal and plastics components. With advanced technology and solid mechanical vibrations, it is the fastest method by which results are achieved. RTUL is a market leader which deals in making components for industries like automotive, aerospace, appliances, electronics and medical devices. As a reliable ultrasonic machine...

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How do different plastics respond to ultrasonic welding?

Broken plastic parts are revived with cosmetic changes and tactfully used as reliable resources. The beauty of this material also lies in its response to ultrasonic welding. Thus, its applications are popular across industries. Let’s uncover this malleable material which is attachable and easy to melt. Experienced welders work on it in a way that the changes are barely noticeable. Ground realities of ultrasonic plastic welding A solid framework adds stability to the final result. C...

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Anatomy of ultrasonic welding machines

An ultrasonic welding machine is operational in diverse industries ranging from medical, packaging, automotive, and aerospace. Its wide applications are feasible in electronic & IT, making it valuable and versatile. To understand its overall utility, we focus on the machines and tools involved to get optimal results. Different techniques are involved to increase its outcome. This guest post features: Why choose an Ultrasonic welding machine? Anatomy of the equipment & wo...

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Mobile Adapter/ Charger welding with RTUL’s Ultrasonic Technology

The Task The task was to perform ultrasonic welding of the adapter by joining the upper and lower parts of the adaptor with plugs facing upward. The challenge was to weld two numbers of adaptors in a single stroke with plugs. The Solution To meet the current requirement of welding two adaptors together in a single stroke, we have designed an appropriate sonotrode with a cavity that ensures adequate transmission of ultrasonic vibrational energy along the joint perimeter. By...

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Ultrasonic Metal welding in EV Industry

Ultrasonic metal welding is a specialized form of welding that utilizes high-frequency sound waves to join metal parts together. This technology has gained popularity in recent years in the electric vehicle (EV) industry due to its high speed, precision, and versatility. Advantages and Applications of Ultrasonic Metal welding in the EV Industry. One of the most significant advantages of ultrasonic metal welding for EV applications is its high welding speed. The ultrasonic vibrations c...

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