Anatomy of ultrasonic welding machines

An ultrasonic welding machine is operational in diverse industries ranging from medical, packaging, automotive, and aerospace. Its wide applications are feasible in electronic & IT, making it valuable and versatile. To understand its overall utility, we focus on the machines and tools involved to get optimal results. Different techniques are involved to increase its outcome. This guest post features: Why choose an Ultrasonic welding machine? Anatomy of the equipment &...

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Mobile Adapter/ Charger welding with RTUL’s Ultrasonic Technology

The Task The task was to perform ultrasonic welding of the adapter by joining the upper and lower parts of the adaptor with plugs facing upward. The challenge was to weld two numbers of adaptors in a single stroke with plugs. The Solution To meet the current requirement of welding two adaptors together in a single stroke, we have designed an appropriate sonotrode with a cavity that ensures adequate transmission of ultrasonic vibrational energy along the joint perimeter. By...

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Ultrasonic Metal welding in EV Industry

Ultrasonic metal welding is a specialized form of welding that utilizes high-frequency sound waves to join metal parts together. This technology has gained popularity in recent years in the electric vehicle (EV) industry due to its high speed, precision, and versatility. Advantages and Applications of Ultrasonic Metal welding in the EV Industry. One of the most significant advantages of ultrasonic metal welding for EV applications is its high welding speed. The ultrasonic vibrations c...

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Bumper Welding System

The Task To design a ultrasonic plastic welding system to weld bumper. The Solution In this case, the task is successfully accomplished by designing an ultrasonic plastic welding system having 9 welding actuators, 9 horns with cooling pipes & 3 ultrasonic generators. The Advantages Short cycle times 40 sec for 9 welding pointsControllable & repeatable processAesthetic welding jointsHigh quality achieved ...

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Linear + Rotary Welding of Filters

The Task To design a rotary ultrasonic plastic welding system to weld the linearly welded filter. The Solution In this case, the task is successfully completed by designing a system wherein after loading the component on the rotation fixture, Ux. Table slides towards the fixture and rotation of rotation fixture, Ux. Head 1 starts resulting in welding of the filter along its circumference. The Advantages Short cycle times- 30 secControllable & repeatable processAesthetic &...

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