Welding Of The Automotive Component Parts

The Task To design an ultrasonic plastic welding system to weld the tail light assembly. The Solution In this case, the task was completed by designing a system having a special quick tool changing mechanism (cassette type), a winder-unwinder arrangement to locate the item which is to be welded and a dedicated horn-fixture arrangement to weld the tail light assembly. The Advantages Very short tool change over timeShort cycle timeStrong weldsNo damage cause to the surface fini...

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Top Cover Welding of Gear Housing

The Task To design an ultrasonic plastic welding machine to weld top cover of the gear housing.The gear housing is the casing that protects the mechanical components of a gear box from the outside world. So this casing should be welded properly to attain high strength. The Solution In this case, the customer was previously using German machine and wanted us to make a machine with the same standards. The challenge was successfully completed by designing an ultrasonic plastic weldin...

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Welding of Adjustable Pull up Seals

The Task To design an ultrasonic plastic welding machine which can weld parts of adjustable ball pull up seal. These ball pull up seals are very delicate and cannot be welded easily in order to achieve strong joints. The Solution In this case, the challenge was successfully completed by designing an ultrasonic plastic welding machine consisting of USP 3000 press, IWC-5 (micro-processor based control panel), and a specially designed horn & fixture arrangement welding ten pull up...

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Cut-Seal of Tarpaulin Eyelets

The Task To design an ultrasonic welding machine which can simultaneously cut and seal tarpaulin eyelet. Technical fabrics are used in all walks of life and the challenge of simplifying eyeleting operations is successfully accomplished by using ultrasonic technology. The Solution In this case, the challenge was successfully completed by designing an ultrasonic welding machine consisting of USP 3000 press, IWC-5 , cutting controller (the horn comes in contact with the fixture while ...

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