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The Task To design a ultrasonic plastic welding system to weld bumper. The Solution In this case, the task is successfully accomplished by designing an ultrasonic plastic welding system having 9 welding actuators, 9 horns with cooling pipes & 3 ultrasonic generators. The Advantages Short cycle times 40 sec for 9 welding pointsControllable & repeatable processAesthetic welding jointsHigh quality achieved ...
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The Task To design a rotary ultrasonic plastic welding system to weld the linearly welded filter. The Solution In this case, the task is successfully completed by designing a system wherein after loading the component on the rotation fixture, Ux. Table slides towards the fixture and rotation of rotation fixture, Ux. Head 1 starts resulting in welding of the filter along its circumference. The Advantages Short cycle times- 30 secControllable & repeatable processAesthetic &...
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The Task To design an ultrasonic cleaning system for cleaning contaminated fasteners. As fastener joins or affixes two or more objects together, so over the time oils and residual soils builds-up and uncleaned fasteners might result in reduced efficiency. The Solution In this case, the challenge was successfully completed by designing a 6-chamber ultrasonic cleaning system with single arm robotic mechanism for material handling, rotations of baskets for better cleaning of blind hol...
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The Task To design an ultrasonic cleaning system for cleaning contaminated valve bush, valve spool and spherical bolts. The heavy paste of scale, chips, oil and dirt on the valves and bolts makes it difficult to achieve a high cleanliness level. The Solution In this case, the challenge was successfully completed by designing a single chamber multi-operational cleaning system of tank capacity 40 liters, having seven process stages such as spray cleaning, turbulence cleaning, ultras...
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The Task We had to design an ultrasonic welding machine which can perform the task of welding of textile woven bag handles. The Solution We provided our ultrasonic textile handle welding machine which is useful for welding of nylon, PP and HDPE fabric handles which are attached to HDPE or PP woven bags. These bags are manufactured on woven circular looms. The ultrasonic machine is suitable for welding of handles to woven bags of small sizes of up to 10 kilograms load bearing capaci...
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